Abnormal Tool Wear/Frequent Tool Breakage

Problem Description:Tool breakage and tool tip fracture during machining will result in reduced yield and machine downtime.

Possible causes:

  • Cutting parameters (speed, feed) are set incorrectly
  • The tool material is not suitable for the type of material being processed
  • The tool is not clamped or the spindle runout is too large

Solution:

  • Optimize cutting conditions and import processing data management
  • Use high hardness and high toughness tools
  • Regular spindle runout inspection and correction
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